Drive chain complete, wheels on

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Finally finished off the rear drive.  After taking apart the rear Sturmey Archer, and rapidly putting it back together before the whole thing collapsed into millions of pieces (woh, theres a lot going on in there). I split the sprocket boss and clamp into three, so you can assemble everything whilst keeping the Sturmey untouched, probably best…

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Now that’s what you call a flip flop hub.  The sprocket fits snuggly underneath the brake arm, but there’s still enough clearance for it to do its thing.
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I was a little concerned that the drive sprocket would foul the chain stay, but everything’s looking good so far.  Well this is going rather smoothly.

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Onto the front forks, the front Sturmeys in, and the wheel aligns nicely.

Well, I might as well start assembling the handle bars and stem so I can get the gear shift working.

Hang on, the new handle bar stem doesnt fit inside the front fork?  Aww, I’m sure I ordered a 22.2mm and not a 25.4mm, where’s my vernier?….

Stem’s right, seems I have a fork with a 21mm I.D.?

Kettle on, Click.